Capabilities
Infrastructure
At GST Group, our commitment to excellence is reflected in the state-of-the-art infrastructure that forms the backbone of our operations. Spanning across three strategically located plants, our facilities cover an extensive area of approximately 50,000 square meters.
Advanced Manufacturing Facilities
Our climate-controlled machine shops showcase cutting-edge technology, ensuring precision and efficiency in every step of the manufacturing process. Maintained in accordance with ISO standards, our facilities adhere to the highest industry benchmarks, guaranteeing quality and reliability.
Sustainable Practices
Embracing the principles of the 5S methodology, our facilities are organized and optimized for maximum efficiency. This systematic approach enhances productivity, safety, and overall operational effectiveness.
Environmental Stewardship
As part of our dedication to environmental responsibility, GST Group boasts open lawns integrated into our infrastructure. These green spaces not only provide a serene atmosphere for our workforce but also underscore our commitment to contributing positively to the environment.
Water Management
At GST Group, we recognize the critical importance of water conservation and responsible usage. Our commitment to sustainability is exemplified by our net-zero disposal of wastewater. Through advanced water treatment processes, we ensure that water is efficiently treated, contributing to the preservation of this precious resource.
In essence, our infrastructure is not just a physical foundation; it embodies our core values of precision, sustainability, and environmental stewardship. GST Group’s commitment to excellence extends beyond our products and services; it is ingrained in every aspect of our operations.
Product and Process Development
Innovation at its Core
In-House Tool Room: Our advanced in-house tool room is the heartbeat of innovation. From rapid prototyping to production tooling, including precision dies, molds, welding jigs, and fixtures, we ensure agility in product development.
Design Excellence: Our dedicated team of full-time designers employs state-of-the-art 3D CAD software to craft solutions with meticulous precision. This dynamic approach streamlines the product development process, setting industry benchmarks for quality.
Seamless Integration
Extensive Supply Chain Network: Navigating the complexities of product development, our extensive supply chain network seamlessly integrates bought-out items. This network also extends our capacity for critical processes like machining, forging, and castings, ensuring the highest standards at every stage.
At GST Group’s Product and Process Development facilities, innovation meets efficiency, setting the stage for industry-leading solutions.
Metal Fabrication
Turnkey Solutions
At GST Group, we embody our motto of being ‘technology-driven’ in every aspect of our metal fabrication services. From concept to completion, our turnkey solutions leverage cutting-edge technology, ensuring precision and efficiency at every stage.
In-House Precision
Sheet Metal Profile Cutting: Our in-house production facilities feature state-of-the-art technology, including laser cutting and plasma cutting. These precision processes guarantee accuracy and efficiency in shaping sheet metal to meet the most intricate specifications.
Press Shop: Equipped with both power and hydraulic presses, along with a CNC turret punching machine, our press shop is the cornerstone of cost-efficient solutions. From sheet metal blanking to forming and stamping, we leverage cutting-edge technology to deliver quality outcomes.
Bending Shop: Our CNC bending machines and tube/pipe bending machines in the bending shop showcase our commitment to versatility. These machines enable us to shape and form metals with precision, meeting the unique requirements of each project.
Crafting Excellence in Metal
GST Group’s metal fabrication services bring together advanced technology and skilled craftsmanship. From sheet metal cutting to forming and bending, our in-house capabilities ensure that every project is executed with precision and efficiency.
Welding
Leveraging Cutting-Edge Technologies
At GST Group, our welding services epitomize our motto of being ‘technology-driven.’ By employing the latest welding technologies, we ensure our products excel not only in welding strength but also in visual appearance.
Advanced Welding Equipment
Precision-Made Jigs and Fixtures: Our commitment to perfection extends to our welding process. Utilizing precise jigs and fixtures ensures consistency and accuracy, contributing to the overall strength and quality of our welded products.
Rotary Welding Tables: The incorporation of rotary welding tables adds a dynamic element to our welding capabilities. This innovative technology enhances efficiency and precision, particularly in projects with intricate welding requirements.
Automated Welding Fixtures: Custom-made automated welding fixtures streamline our welding process, ensuring uniformity and precision. This advanced automation not only enhances efficiency but also contributes to the overall quality of our welded components.
Diverse Welding Techniques
Our welding expertise encompasses a range of techniques, including:
- Mig Welding: Ensuring strong, high-quality welds for various applications.
- Tig Welding: Delivering precision welds suitable for intricate and delicate work, especially for stainless steel applications.
- Laser Welding: Employing laser technology for high-precision, clean welds.
- Spot Welding: Ideal for joining sheet metal with speed and accuracy.
- Brazing: Providing versatile and durable joints for different materials.
- Arc Welding: Utilizing electric arc for robust and effective welds.
Craftsmanship in Every Weld
GST Group’s welding services combine cutting-edge technology with skilled craftsmanship. From precision jigs to diverse welding techniques, we ensure that each weld contributes to the strength, durability, and aesthetic appeal of our products.
Precision Machining
State-of-the-Art Machining Centers
At GST Group, precision is not just a goal; it’s our standard. Our state-of-the-art machining centers are equipped for turning, milling, and a variety of other machining processes. We embrace cutting-edge technology to ensure that each component meets the highest standards of accuracy and quality.
Expertise Across Materials
Our extensive experience extends to working with a diverse range of materials. From traditional metals such as steel, stainless steel, aluminum, brass, copper, and titanium to advanced engineering plastics like POM, Delrin, and PEEK, we have the expertise to handle materials with precision and finesse.
Versatile Milling and Turning Capabilities
Milling Centre Capacity: Our milling centers boast a remarkable capacity, accommodating job sizes up to 1000 x 1000 MM (39″). This expansive capability allows us to handle projects of varying complexities with ease, ensuring efficiency and precision.
Turning Centre Capacity: In our turning centers, we redefine possibilities. With a turning length capacity of up to 1500 MM (59″) and turning diameter reaching up to 500 MM (19.5″), we deliver precision in every revolution. Our turning capabilities are a testament to our commitment to excellence.
Crafting Precision, Defining Standards
GST Group’s Precision Machining services combine cutting-edge technology, material versatility, and unmatched capacities. From intricate components to sizable projects, we set industry standards by crafting precision in every detail.
Metal Finishing
Elevating Every Surface, Every Detail
At GST Group, we go beyond manufacturing — we elevate every product through our comprehensive Metal Finishing Solutions. From corrosion protection to visually stunning coatings and surface treatments, we ensure that each component is perfected in every detail.
- Shot/Bead Blasting
Revitalizing surfaces with precision, shot/bead blasting provides an effective method to clean, finish, and prepare materials for subsequent treatments.
- Phosphating
Enhancing corrosion resistance, phosphating creates a protective layer on metal surfaces, ensuring longevity and durability as per ISO 9717:2017.
- Powder Coating
Incorporating advanced powder coating technology, we provide a resilient and visually appealing finish, protecting surfaces from wear, corrosion, and weathering.
- Liquid and Spray Painting
Crafting a seamless blend of functionality and aesthetics, our liquid and spray painting processes deliver vibrant, durable, and high-quality finishes.
- Aluminium Anodising
Elevating aluminum surfaces through anodizing, we enhance resistance to corrosion and wear while imparting an attractive, long-lasting finish as per industry standards – ISO 7599, MIL A 8625 TYPE 2.
- Zinc Electroplating
Our zinc electroplating process not only provides corrosion protection but also adds a polished and aesthetically pleasing surface to the metal as per industry standard – ISO 2081:2008.
- Zinc Flake Coating
Pushing the boundaries of corrosion resistance, zinc flake coating ensures a robust protective layer, making components resilient in challenging environments.
- Stainless Steel Electropolishing
For stainless steel components, our electropolishing process enhances corrosion resistance while imparting a smooth, polished finish.
- Chromate Conversion Coating
Providing a protective layer on aluminum surfaces, chromate conversion coating enhances corrosion resistance and facilitates paint adhesion.
Quality and validation
Certified ISO 9001:2015 Manufacturing Facility
At GST Group, quality is not just a goal; it’s our commitment. Our manufacturing facility holds the prestigious ISO 9001:2015 certification , a testament to our unwavering dedication to quality management and customer satisfaction.
World-Class Measuring Equipment
Equipped with world-class measuring equipment, including precision calipers, gauges, and a CMM (Coordinate Measuring Machine), we uphold the highest standards of precision. Our measuring instruments are periodically maintained and calibrated to ensure accuracy in every dimension.
Total Quality Assurance
For total quality assurance, we employ rigorous processes, including the creation of control plans and PFMEAs (Process Failure Mode and Effects Analysis) tailored to each product family. This meticulous approach guarantees that every product meets or exceeds the stringent quality standards set by GST Group.
Proactive Handling of Issues
We understand that excellence is an ongoing journey. Our prompt handling of Non-Conformities (NCs) and Corrective and Preventive Actions (CAPA) activities ensures that any deviations from quality standards are addressed swiftly and effectively. We maintain transparent communication with our customers throughout the resolution process.
Excellence Beyond Expectations
At GST Group, quality is not just a checkbox; it’s ingrained in our culture. From achieving and maintaining ISO certifications to employing world-class measuring equipment and proactive quality assurance practices, we go above and beyond to deliver excellence that exceeds expectations.